Genetic Algorithm
Assembly Line
The Birmingham Blade: the world's first geographically tailored urban wind turbine designed by AI
AI design specialists EvoPhase and precision metal fabricators KwikFab have unveiled the world’s first urban wind turbine designed by AI, and tailored to the unique wind conditions of a specific geographic area. The team has called it the Birmingham Blade. The collaboration between EvoPhase and KwikFab provides a solution to one of the most pressing issues in the green energy landscape – how to produce small-scale, affordable, generators of clean wind energy.
EvoPhase used its AI-driven design process to generate and test designs for their efficiency at wind speeds found in Birmingham, which, at 3.6 metres / second are substantially lower than the 10 metres per second rating for most turbines. EvoPhase found the optimal design for curved blades which spin around a central point, and confirmed that that it will be up to seven times more efficient than existing designs used in the Birmingham area.
Developed by a research group led by Dr Kit Windows-Yule at the University of Birmingham, EvoPhase’s AI-led evolutionary design process mimics natural selection, this approach allows for simultaneous optimisation of many different parameters, avoiding traditional trade-offs between performance factors. The EvoPhase – KwikFab collaboration provides a rapid design and prototyping service, and the team is now working on another design for the very different conditions in Edinburgh.
Design and manufacture of mould-free fibre-reinforced laminates with compound curvature
Composite manufacturing demands mould tooling to produce dimensionally accurate parts, adding substantial capital costs to their production. Recent developments in advanced manufacturing of fibre-reinforced polymer composite elements have seen the implementation of mould-free technologies that can produce complex shaped parts off a flat tool. This paper presents eccentric fibre prestress as a novel mould-free method for producing curvatures within carbon fibre and glass fibre laminates. Tailoring the flexural rigidity along the primary orientation of the laminate is shown to result in predictable compound curvature profiles with a low average root mean square error of 1.39 across the four geometries tested. An analytical model based on Euler–Bernoulli beam theory is proposed and proven to correlate closely with the experiential laminates. Finally, an inverse design approach based on a genetic algorithm is demonstrated to design an accurate laminate configuration, achieving the top surface of a NACA 4412 aerofoil section with a low root mean square error of 1.98 using the proposed eccentric fibre prestress.
An ensemble neural network for optimising a CNC milling process
Computer numerical control (CNC) milling is a common method for the efficient mass production of products. Process efficiency and product quality have a strong dependency on the cutting process conditions. Furthermore, optimising a process for material removal rate (MRR) and surface roughness (SR), which are measures of process efficiency and product quality, respectively, is a complex optimisation task due to their contrasting relationships with process parameters. In this work, CNC end milling is performed on aluminium 6061 to investigate the influence of key process input variables (feed per tooth, cutting speed, and depth of cut) on the machined part’s SR. Firstly, a full factorial parametric study is conducted and analysed using Analysis of Variance (ANOVA) before an Ensemble Neural Network (ENN) is trained on the experimental data. To capture the complex nonlinear relationships accurately, each base model of the ENN is a combined genetic algorithm-artificial neural network, whose hyperparameters are optimised using a Bayesian optimisation framework.
AI designs new robot from scratch in seconds
Multi-granularity service composition in industrial cloud robotics
Industrial cloud robotics employs cloud computing technology to provide various operational services, such as robotic control modules that enable customized screwing and welding. Service composition technology enables the flexible implementation of complex industrial robotic applications based on the collaboration of multiple industrial cloud robotic services. Most studies considered cloud robotic services with a single robotic manipulator with a fixed function. To utilize the advantages of coarse-grained services encapsulated by multi-functional robots, manipulators, and control applications, a multi-granularity service composition method is introduced considering the multi-functional resources and capabilities of the cloud robotic services. Then a quality-of-service-aware multi-granularity robotic service composition model is built to evaluate the composition solution. Furthermore, a multi-granularity robotic service matching strategy is proposed according to the matching constraints of coarse-grained services. Six representative multi-objective evolutionary algorithms are adopted to optimize five quality-of-service attributes of the composite service simultaneously. Experiments demonstrate that the proposed multi-granularity robotic service composition method can remarkably improve the quality of robotic composite services for complex manufacturing tasks by utilizing coarse-grained services in addition to fine-grained services. The performances of six multi-objective evolutionary algorithms are compared to determine the most suitable algorithm for the multi-granularity robotic service composition problem.
The Multi Crane Scheduling Problem: A Comparison Between Genetic Algorithms and Neural Network approaches based on Simulation Modeling
The internal logistics for warehouses of many industrial applications, based on the movement of heavy goods, is commonly solved by the installment of a multi-crane system. The job scheduling of a multi-crane is an interesting problem of optimization, solved in many ways in the past: this paper describes a comparison between the optimization by the use of Genetic Algorithms and the machine learning piloting driven by Neural Networks. A case-study for steel coil production is proposed as a test frame for two different simulation software tools, one based on heuristic solution and one on machine learning; performances and data achieved from reviews and simulations are compared.
Manufacturing line design configuration with optimized resource groups
Skilled line engineers spend several months designing a manufacturing line based on their experience. Optimization of the four design specifications from the viewpoint of productivity and equipment continuity is required for the line design process. However, these four design specifications are highly dependent on each other and the number of feasible combinations of the specifications is enormous and difficult to automate.
To solve these issues, our research introduces the concept of a resource group that enables a methodology to solve the four design items hierarchically and develops methods to quickly build new manufacturing lines in response to changes in product varieties and manufacturing fluctuations in a factory.
Quality prediction of ultrasonically welded joints using a hybrid machine learning model
Ultrasonic metal welding has advantages over other joining technologies due to its low energy consumption, rapid cycle time and the ease of process automation. The ultrasonic welding (USW) process is very sensitive to process parameters, and thus can be difficult to consistently produce strong joints. There is significant interest from the manufacturing community to understand these variable interactions. Machine learning is one such method which can be exploited to better understand the complex interactions of USW input parameters. In this paper, the lap shear strength (LSS) of USW Al 5754 joints is investigated using an off-the-shelf Branson Ultraweld L20. Firstly, a 33 full factorial parametric study using ANOVA is carried out to examine the effects of three USW input parameters (weld energy, vibration amplitude & clamping pressure) on LSS. Following this, a high-fidelity predictive hybrid GA-ANN model is then trained using the input parameters and the addition of process data recorded during welding (peak power).
Scientists Set to Use Social Media AI Technology to Optimize Parts for 3D Printing
“My idea was that a material’s structure is no different than a 3D image,” he explains. “It makes sense that the 3D version of this neural network will do a good job of recognizing the structure’s properties — just like a neural network learns that an image is a cat or something else.”
To see if his idea would work, Messner designed a defined 3D geometry and used conventional physics-based simulations to create a set of two million data points. Each of the data points linked his geometry to ‘desired’ values of density and stiffness. Then, he fed the data points into a neural network and trained it to look for the desired properties.
Finally, Messner used a genetic algorithm – an iterative, optimization-based class of AI – together with the trained neural network to determine the structure that would result in the properties he sought. Impressively, his AI approach found the correct structure 2,760x faster than the conventional physics simulation.