Northrop Grumman
Canvas Category OEM : Aerospace
Northrop Grumman solves the toughest problems in space, aeronautics, defense and cyberspace to meet the ever evolving needs of our customers worldwide. Our 90,000 employees are Defining Possible every day using science, technology and engineering to create and deliver advanced systems, products and services.
Assembly Line
Progressing Space Systems Additive Manufacturing at Northrop Grumman with Steven Floyd
Northrop Grumman Uses Augmented Reality to Assemble Satellites
Augmented reality (AR) technology is a key ingredient of Industry 4.0 and digital manufacturing initiatives. It brings components of the digital world into a person’s perception of reality. AR layers computer-generated imagery onto a user’s view of the real world, providing a composite view.
Northrop Grumman Corp. is one of a handful of leading manufacturers that are using wearable devices to empower assemblers. The company recently invested in AR technology to streamline operations at its historic Space Park facility in Redondo Beach, CA.
“Augmented reality is a technology that takes our view of the real world and overlays useful and relevant digital data on top of that view,” says Oscar Castillo, a mechanical engineer who serves as factory modernization and digital transformation project manager at Space Park. “This is usually achieved through a smartphone, or in recent years through an AR headset such as Microsoft’s HoloLens.
“We have found that virtual reality can help our design teams assess a product’s producibility from a human factors or ergonomics perspective,” says Castillo. “Using engineering CAD models, we can spot challenges early enough in the design cycle so that changes can be made without great cost or schedule impact.
According to Castillo, AR technology is ideal for a variety of manufacturing applications. Most of the products built at Space Park have a 3D CAD model associated with them. Northrop Grumman engineers are leveraging those models to create augmented reality work instructions (ARWI).
GKN Aerospace collaborates with Northrop Grumman on SMART Demo rocket test motor
GKN Aerospace selected by Northrop Grumman Corporation (NGC) to provide advanced technology for the full-scale static test fire of NGC’s new SMART Demo. GKN Aerospace’s support included additive manufacturing (AM) technology from its new Global Technology Centre in Fort Worth, Texas. Large-scale laser metal deposition with wire (LMD-w) process optimises product weight, ensures efficient use of high-cost alloys and significantly reduces lead times
Pioneering Scalable Composite Robotic Additive Manufacturing Carbon/Carbon
Additive for Aerospace: Welcome to the New Frontier
Gao, a tech fellow and AM technical lead at Aerojet Rocketdyne, is particularly interested in the 3D printing of heat-resistant superalloys (HRSAs) and a special group of elements known as refractory metals. The first of these enjoy broad use in gas turbines and rocket engines, but it’s the latter that offers the greatest potential for changing the speed and manner in which humans propel aircraft, spacecraft, and weaponry from Point A to Point B.
“When you print these materials, they typically become both stronger and harder than their wrought or forged equivalents,” he said. “The laser promotes the creation of a supersaturated solid solution with fantastic properties, ones that cannot be achieved otherwise. When you combine this with AM’s ability to generate shapes that were previously impossible to manufacture, it presents some very exciting possibilities for the aerospace industry.”
Eric Barnes, a fellow of advanced and additive manufacturing at Northrop Grumman, says “Northrop Grumman and its customers are now in a position to more readily adopt additive manufacturing and prepare to enter that plateau of productivity because we have spent the past few years collecting the required data and generating the statistical information needed to ensure long term use of additive manufacturing in an aeronautical environment… In the future, you may be able to eliminate NDT completely. Comprehensive build data will also serve to reduce qualification timelines, and if you’re able to understand all that’s going on inside the build chamber in real-time, machine learning and AI systems might be able to adjust process parameters such that you never have a bad part.”
Aerospace, Defense and Industry 4.0
“Designing for manufacturability, modeling the production environment, and then producing our products with a minimum of duplicated effort—this can give us the breakthroughs in speed and affordability that the A&D environment needs in a time of limited budgets and rapidly changing threats,” explains Daughters. “These technologies are an essential component to our ‘digital thread’ across the product life cycle. They give us the ability to simulate tradeoffs between capability, manufacturability, complexity, materials and cost before transitioning to the physical world.”
“In a nutshell, I4.0 involves leveraging technology to better serve the world,” says Matt Medley, industry director for A&D manufacturing at IFS, a multinational enterprise software company. “More than just collecting and processing mounds of data via sensors and the Industrial Internet of Things (IIoT), I4.0 is turning data into actionable intelligence to not only drive efficiency and grow profits, but to also help companies be good stewards of our natural resources and local communities. Aerospace and defense companies whose enterprise software can keep pace with developments like additive manufacturing, AI, digital twins, and virtual and augmented reality (V/AR) are the ones that will thrive in an increasingly digital 4.0 era.”