New Scale Robotics
Assembly Line
New Scale Robotics Brings Automated Gauging to FANUC America’s CRX Collaborative Robots
New Scale Robotics announces a new partnership with FANUC Americas as an Authorized Systems Integrator (ASI). This new relationship expands the FANUC system’s capabilities by enabling the automation of manual gauging processes, helping manufacturers eliminate bottlenecks and improve productivity. By automating tedious manual gauging tasks, New Scale’s Q-Span® systems improve measurement consistency, repeatability, and throughput while eliminating data entry errors. Working together, FANUC’s CRX robot with New Scale Robotics’ Q-Span system help high-mix, small-batch manufacturers to improve throughput, process control, and yield.
🦾 Factory Visit: Investment bankers tour client’s robot-filled machine shop
“Many shops can’t get the parts out because their quality control has gone from four days to six weeks. They just don’t have the staff and it becomes a major bottleneck in the company,” Dave Henderson explains. New Scale’s Q-Span workstation is a robotic arm that has grippers on the end that can pick up parts and then measure them using an automated dimensional gauging system.
“We saw a need for lower cost, easier to use, less risky, and more flexible automation to allow small- and medium-size enterprises to leverage automation just as the big guys have for decades,” according to Josh Pawley. “The shortage of welders and skilled fabricators is the biggest driver of our business,” says Pawley. “It’s largely the nature of welding – it’s dull, dirty and dangerous in many cases. There are not a lot of folks going into the space, and the average age of a welder is in the late 50s. But the most dull and dirty jobs can be supplemented with automation.”
“Incremental automation is very important, the ability to break it down into step-by-step pieces,” Henderson says. “We consistently get requests from people who were thinking of heavy integration, but they haven’t had any automation before, and they wanted a turnkey system which cost $1 million and take a year to implement. “But traditional automation for some fabricators is too much to jump into to begin with. We can get them up and running in three months for $100,000. By doing that you empower your staff to operate machines, as opposed to having turnkey systems that are dependent on the system integrator. So you get the best out of both automation and your people.”