Mechatronics
Assembly Line
Custom Machine Builder Develops Automation Solution That Increases Production Capacity Four-Fold
While the metal housing and circuit boards were made efficiently and cost-effectively in high numbers, adhering three plastic covers to each housing with a quality seal was slow and labor-intensive. When this electronic component was first introduced, low output was not a problem. As demand for the component increased, however, the bottleneck of plastic cover application became a concern. The manufacturer asked KAMP Automation to design an automated machine that would significantly expand capacity and ensure quality seals for the adhered plastic covers.
In the new automated process, the machine operator places two die-cast metal housings on fixtures and six plastic covers on a cover fixture (three covers for each housing). Vacuum holds the metal housings and plastic covers in place. Manually loading the machine made sense from a cost standpoint and only required seconds. Housings and covers in place, the operator starts the machine.
Motion Control, Mechatronics Design, and Moore's Law
Technology in a broad sense is driven by developments in semiconductor technology, particularly with respect to the computational power of devices and systems, as well as sensor technology. The progress of semiconductor technology has demonstrated an exponential curve since the middle of the previous century, representing Moore’s Law. Consequently, it is of utmost importance to bridge the gaps between disciplines in the fields of control, automation, and robotics. Moreover, data-driven approaches need to be combined with model-based design. This will lead to new digital twinning and automated design approaches that provide major opportunities. Furthermore, this necessitates the redefinition of our university system.